AF0100 Series

Arc-Flash Relay

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Description

The AF0100 Series arc-flash relay is a cost-effective solution that reduces arc-fault damage by detecting the light from an arc flash and rapidly tripping. Two remote light sensors can be connected to one relay and multiple AF0100 and/or AF0500 relays can be connected to monitor additional sensors, providing complete coverage for a wide range of applications. The compact, DIN-rail or surface-mountable body makes this an ideal solution for equipment manufacturers. 

Two isolated Form-C contacts are provided for applications with multiple devices that must be tripped. This is especially useful for generator applications where the generator and breaker need to be tripped in case of an arc flash. 

The AF0100 accepts PGA-LS10 point sensors and PGA-LS20/ PGA-LS30 fiber-optic sensors in any combination. Sensor health is continuously monitored to ensure fail-safe operation. A solid-state redundant trip circuit provides an internal fail-safe mechanism and fast arc-flash response during power up.

Front-panel and sensor LEDs indicate sensor health and fault location.

Arc-Flash Detection and Response in less than 1ms 

How an Arc-Flash Relay saved a plant from catastrophic damage  

Simple Arc-Flash Solutions for Switchboard Retrofits

Features & Benefits

  • Compact

    Fits into a wide range of arc-flash applications

  • Two optical sensor types

    Point sensors or fiber-optic sensors can be used in any combination for coverage flexibility

  • Dual sensor inputs

    One relay can monitor two arc-flash sensors

  • Adjustable light sensitivity

    Allows for operation in bright environments and maximum sensitivity in dark environments

  • Discrete wire networking

    Multiple AF0100 or AF0500 units can be interconnected to form a system

  • Fail-safe system

    Continuous monitoring of optical sensors and inputs ensures protection

  • USB interface

    Configuration software is easy to use with no drivers or software installation

  • Unit health

     Ensures continuous protection with self diagnostic and remote unit-healthy indication

  • LED Indication

    Trip and sensor status indication both on relay and sensors

AF0100 Datasheet

AF0100 Manual

Littelfuse Arc-Flash Relay Brochure

Littelfuse Arc-Flash Relay FAQ

AF0100 Application Guide

AF0100 Generator Application Guide


Specifications

Input Voltage

  • AF0100-00: 100-240 VAC/VDC, 24-48 VDC
  • AF0100-10: 24-48 VDC
  • Dimensions: H 90 mm (3.5”); W 128 mm (5.0”); D 60 mm (2.4”)
  • Trip, Error Relays: Form C, 250 VAC/30 VDC, 6 A resistive
  • Trip Time: 5 ms (typical)
  • Sensitivity: 10-25 klux programmable
  • Mounting: Surface, DIN rail
  • Operating Temperature: -40°C to +70°C (-40°F to 158°F)
  • Shipping Weight: 1.0 kg (2.2 lb)
  • Certifications: UL Listed (UL 508), CE, RCM, FCC
  • Warranty: 5 years



Ordering Information

ORDERING NUMBERDESCRIPTION
AF0100-00Arc-Flash Relay, Universal Supply
AF0100-10Arc-Flash Relay, 24-48 VDC



Accessories

PGA-LS10 Point Sensor
Line-of-sight light sensor detects an arc as small as 3 kA within a 2-m half-sphere. Includes sensor health and trip indication.

PGA-LS20/PGA-LS30 Fiber-Optic Sensor
360° light sensor to run along bus bars. Includes sensor health and trip indication.

Videos


How Do Arc Flash Relays Work?


Featured Case Study

Littelfuse Arc-Flash Relay Saves Plant from Catastrophic Damage

Tim Deschamp from Evans Enterprises, Tulsa, Oklahoma, was working with a customer to help them resolve and reduce a critical issue with an electrical hazard in their furnace control room. An earlier arc-flash analysis had determined that one 480-volt cabinet, which was fed from a 3500 kVA transformer, exceeded an arc-flash Hazard Risk Category 4 (HRC).

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Top FAQs

A protection relay is a device that receives inputs typically from current transformers CT’s (but can be other sources) and then compares these inputs to set levels. If these inputs exceed the set levels a protection relay can then provide that information via display or indication, feed that information to other electronic control devices or it can be connected to a circuit breaker to isolate power.

Yes, currently Fuseco can offer both earth leakage and NER relays that are compliant to AS2081:2011. The relay manufacturer (Littelfuse) is also currently in the final stages of development for an AS2081:2011 compliant continuity relay that we expect to release in the near term.

An arc fault is a type of electrical fault that results from the breakdown of an insulating medium between two conductors where the energy is enough to sustain an arc across the insulator (often air) and can cause extreme amounts of light (arc flash), immense heat upwards of 19,000 degrees, and a resulting explosive pressure wave (arc blast). By using a relay that has optical sensors we can detect the flash of light the emanates from an Arc Flash and within 1 msec send a signal to a breaker to interrupt power. Because of the immense energy being released by an Arc Flash reaction time is critical. It can be seen on the graph that with a relay reaction time of only 1 msec (+ circuit breaker reaction time) we can interrupt power before the Arc Flash can result in critical damage.

An arc-flash happens when electric current flows through an air gap between conductors. There are several ways this can happen but the most common occurrence is when conductor insulation is worn or broken down.

The most important aspects of arc-flash relays are:


  • reaction time
  • trip reliability
  • ease of installation
  • sensor flexibility
  • software
  • sensor design
  • avoidance of nuisance tripping
  • scalability


To gain a deeper understanding of which features to consider when selecting an arc-flash relay please refer to the downloadable application guides.

Arc-flash relays are a necessary component in an electrical cabinet because they reduce the amount of incident energy in the system. While an arc-flash relay cannot prevent an arc flash from happening, it will protect critical assets and workers’ safety by reducing the severity of the flash. An arc-flash relay is an integral part of an arc-flash protection scheme that can minimize damage, and save money, time, and lives.

Three phase power systems are most often solidly earthed, however by using a Neutral Earthing Resistor (NER) a power system can be resistance earthed. This is done so that if an earth fault were to occur the amount of fault current will be limited by the NER resistance. One potential problem with a resistance earthed system is; what happens if the NER goes open circuit due to damage? If this were to happen the power system has now changed from a resistance earthed system to a system with no earth reference (floating). Now the NER is no longer restricting the amount of fault current and other devices that rely on an earth reference in order to operate, cannot do so. By using a NER monitoring relay the resistance and integrity of a NER can be continually monitored to detect for any variance in the NER resistance or integrity.

An earth fault can occur as a result of inadvertent contact between and energized conductor and earth or equipment frame. There can also be earth leakage from a system without “inadvertent contact”. This type of fault can be called capacitive earth leakage and it is caused by a capacitive effect between a high power conductor and earth. Small amount of earth leakage current can occur as a result of this capacitive effect. Whether it is smaller amounts current from capacitive earth leakage or larger amounts of current from direct inadvertent contact an earth leakage relay can detect this fault current. In all electrical circuits, current returns to its source. An earth fault relay can use a zero sequence CT to monitor phase current to ensure that all current coming from the source returns on those same conductors or it can monitor current in the connection between transformer neutral and earth. By either method the earth leakage relay detect any lost current to earth.

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Applicable Industries

Hi Tim, just wanted to thank you and the Fuseco team for your help. You've managed to help us solve some nagging issues here and the Littelfuse SE-330AU relay installation has saved us a lot of time. Thanks!

Mark Sherman

PGS Silver, Queensland

Just wanted to send a note of thanks to you guys. When it comes to relays, your advice & service is high level & appreciated. Cheers.

Jesse Marshall

Newcrest WA

The Littelfuse SE-701 & the CT's are functioning well. Thanks guys, really appreciate your help. Good to work with people you can rely on.

Cliff Peligro

Alpha Coal, Queensland

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