Arc Flash: Why Milliseconds Matter in Protection Design

Arc Flash: Why Milliseconds Matter in Protection Design

Arc flash incidents are among the most dangerous electrical faults, capable of causing severe injury, equipment damage, and costly downtime within fractions of a second. The key to minimising these risks lies in one critical factor: speed.

Traditional protection schemes often rely on overcurrent detection and upstream breaker coordination, which can introduce delays in fault clearing. In contrast, modern arc flash protection systems, such as those available through Fuseco’s Littelfuse relay portfolio, utilise optical detection technology to identify the intense light emitted during an arc flash event.

Why does this matter? The energy released during an arc flash is directly proportional to the duration of the fault. Even a small reduction in clearing time can significantly lower incident energy, reducing the severity of the event and improving personnel safety. Faster tripping also helps preserve critical equipment, minimising repair costs and operational disruption.

Littelfuse arc flash relays are designed to respond almost instantaneously, enabling circuit breakers to isolate faults before they escalate.

In protection design, milliseconds are not just a performance metric, they are the difference between a controlled interruption and a catastrophic failure. Investing in high-speed arc flash protection is a proactive step towards safer, more resilient electrical systems.



Why Fuseco?

If you’d like to learn more about the Littelfuse Arc Flash relays or need support at any stage of your project, from specification through to troubleshooting, then contact the Fuseco team. Our experts are ready to help.


We're here to help

Talk to an expert today.
Our friendly team of highly trained specialists will quickly assist you.

Get a quote technical support 1300 387 326

We promise to respond within 4 business hours (AEST).

Or you will receive $100 off your next purchase. Read how it works.

Top FAQs

A protection relay is a device that receives inputs typically from current transformers CT’s (but can be other sources) and then compares these inputs to set levels. If these inputs exceed the set levels a protection relay can then provide that information via display or indication, feed that information to other electronic control devices or it can be connected to a circuit breaker to isolate power.

Yes, currently Fuseco can offer both earth leakage and NER relays that are compliant to AS2081:2011. The relay manufacturer (Littelfuse) is also currently in the final stages of development for an AS2081:2011 compliant continuity relay that we expect to release in the near term.

An arc fault is a type of electrical fault that results from the breakdown of an insulating medium between two conductors where the energy is enough to sustain an arc across the insulator (often air) and can cause extreme amounts of light (arc flash), immense heat upwards of 19,000 degrees, and a resulting explosive pressure wave (arc blast). By using a relay that has optical sensors we can detect the flash of light the emanates from an Arc Flash and within 1 msec send a signal to a breaker to interrupt power. Because of the immense energy being released by an Arc Flash reaction time is critical. It can be seen on the graph that with a relay reaction time of only 1 msec (+ circuit breaker reaction time) we can interrupt power before the Arc Flash can result in critical damage.

An arc-flash happens when electric current flows through an air gap between conductors. There are several ways this can happen but the most common occurrence is when conductor insulation is worn or broken down.

The most important aspects of arc-flash relays are:


  • reaction time
  • trip reliability
  • ease of installation
  • sensor flexibility
  • software
  • sensor design
  • avoidance of nuisance tripping
  • scalability


To gain a deeper understanding of which features to consider when selecting an arc-flash relay please refer to the downloadable application guides.

Arc-flash relays are a necessary component in an electrical cabinet because they reduce the amount of incident energy in the system. While an arc-flash relay cannot prevent an arc flash from happening, it will protect critical assets and workers’ safety by reducing the severity of the flash. An arc-flash relay is an integral part of an arc-flash protection scheme that can minimize damage, and save money, time, and lives.

Three phase power systems are most often solidly earthed, however by using a Neutral Earthing Resistor (NER) a power system can be resistance earthed. This is done so that if an earth fault were to occur the amount of fault current will be limited by the NER resistance. One potential problem with a resistance earthed system is; what happens if the NER goes open circuit due to damage? If this were to happen the power system has now changed from a resistance earthed system to a system with no earth reference (floating). Now the NER is no longer restricting the amount of fault current and other devices that rely on an earth reference in order to operate, cannot do so. By using a NER monitoring relay the resistance and integrity of a NER can be continually monitored to detect for any variance in the NER resistance or integrity.

An earth fault can occur as a result of inadvertent contact between and energized conductor and earth or equipment frame. There can also be earth leakage from a system without “inadvertent contact”. This type of fault can be called capacitive earth leakage and it is caused by a capacitive effect between a high power conductor and earth. Small amount of earth leakage current can occur as a result of this capacitive effect. Whether it is smaller amounts current from capacitive earth leakage or larger amounts of current from direct inadvertent contact an earth leakage relay can detect this fault current. In all electrical circuits, current returns to its source. An earth fault relay can use a zero sequence CT to monitor phase current to ensure that all current coming from the source returns on those same conductors or it can monitor current in the connection between transformer neutral and earth. By either method the earth leakage relay detect any lost current to earth.

Hi Tim, just wanted to thank you and the Fuseco team for your help. You've managed to help us solve some nagging issues here and the Littelfuse SE-330AU relay installation has saved us a lot of time. Thanks!

Mark Sherman

PGS Silver, Queensland

Just wanted to send a note of thanks to you guys. When it comes to relays, your advice & service is high level & appreciated. Cheers.

Jesse Marshall

Newcrest WA

The Littelfuse SE-701 & the CT's are functioning well. Thanks guys, really appreciate your help. Good to work with people you can rely on.

Cliff Peligro

Alpha Coal, Queensland

Technical Support

Our experts are all pre-eminent leaders in electrical products who provide excellent support in their areas of expertise.

Technical support

Talk to an expert

Our friendly team are highly trained product experts who really enjoy helping customers find what they need.

1300 387 326

call 1300 387 326

Enquire by email

We promise to respond within 4 business hours (AEST) or you will receive $100 off your next purchase.

Enquire now